Skip to main content

Disney’s new 3D printed skin makes robots softer and safer for children

3D Printed Soft Skin for Human-Robot Interaction
Robots and children pose a difficult problem. Robots naturally attract the attention of children because of their interactivity,  but they’re also machines with moving parts that can injure a child if they’re allowed to interact without adult oversight. Disney hopes to change all this with a new soft skin and soft touch system that’ll bring the lovable and huggable qualities of Baymax (Big Hero 6) to toy robots around the world.

The skin being developed is designed to protect children from the underlying machinery of a robot without compromising the robot’s functionality. The system uses a 3D printed soft skin module with an airbag-like system that provides a buffer between the child and the robot’s internal frame. The airbag system is comprised of an airtight cavity with pressure sensors that can measure the level of force being applied by the robot. This pressure feedback system allows the robot to apply a soft touch to an object, such as a child that it’s hugging.

Tests with bananas and other similar soft objects demonstrate the effectiveness of the system. When a rigid robot without a pressure feedback system was allowed to interact with a banana, the fruit was bent during the interaction due to the excess pressure exerted by the robot’s fingers. The pressure feedback-equipped robot, though, was able to detect the increase in the airbag pressure and reduce its torque allowing it to touch the banana without damaging it.

Not only does the system protect the children form the robot, it a also protects the robots from the kids. Because it uses an airbag-like system, Disney’s soft skin module also protect the robot when it is knocked down or dropped by its human companion Collision tests show that the module can reduce the peak force of an impact by as much as 32-52 percent and spread the force of a fall out over a longer period of time. Further study is needed in this area as the test designed to measure collision force are designed for industrial scale robots, not the very small collisions between a child and its handheld robot friend.

The work is being spearheaded by Disney Research, a division of the The Walt Disney company that collaborates with researchers worldwide to improve toy and entertainment technology.

Editors' Recommendations

Kelly Hodgkins
Kelly's been writing online for ten years, working at Gizmodo, TUAW, and BGR among others. Living near the White Mountains of…
The future of making stuff: Inside the evolution of 3D printing with Formlabs
future of 3d printing formlabs ces 2021 castablewax40

When 3D printing went mainstream in the mid-2010s and exploded in popularity, it was about as hyped up as it possibly could be. Evangelists told us it would fundamentally transform the way goods were made, and usher in a bold new era of creative freedom. Soon, they said, we’d be able to fabricate anything we wanted on-demand, Star Trek replicator style, right from the comfort of our own homes.

But of course, 3D printing didn't really live up to that high-flying dream. Instead, it made a momentary splash and then largely returned to the fringes, gaining adoption in hobbyist workshops and cutting-edge product design labs, but not really changing the face of manufacturing in the way many hoped it might.

Read more
Super Mario 3D World + Bowser’s Fury trailer reveals wild new game mode
Super Mario 3D World + Bowser's Fury

Nintendo released a new trailer for Super Mario 3D World + Bowser's Fury, which finally reveals information on the re-release's new mode. Bowser's Fury is an entirely new adventure that features a gigantic Bowser.

Super Mario 3D World + Bowser's Fury is a Nintendo Switch version of the 2013 Wii U game Super Mario 3D World. Nintendo previously revealed that the new edition would feature something called Bowser's Fury, but this is the first time the mode has been shown in any form.

Read more
New software will transform 2D photos into 3D holographic images for display
cloud based software holographic display littleshawn

Looking Glass Portrait - Your first personal holographic display

Wouldn’t it be great to be able to transform any boring, flat image into a three-dimensional hologram for your viewing pleasure? That, in essence, is the promise of holographic tech startup Looking Glass Factory’s newly announced cloud-based service. Think of it like one of those online web services that translates one file format (say, JPGs) into another (say, PDFs), only way cooler.

Read more