Skip to main content

Keep your noggin protected in style with this 3D-printed bike helmet

A new cycling helmet that recently launched on Kickstarter is promising to be quite a revolution for cyclists. The helmet uses 3D-printed parts in its manufacturing process to create a product that is reportedly safer, more comfortable, and offers a higher level of ventilation while remaining versatile enough for both mountain bikers and road cyclists to wear.

The designers of the Kupol helmet were looking for ways to improve traditional bike helmets without sacrificing performance or comfort in any way. They hit on the idea of using 3D-printed parts to create what they call the Kollide Safety System, which consists of a soft and flexible layer that sits inside the shell of the helmet itself. This layer is able to move about independently within the shell, allowing it to absorb impact from any direction. This helps to protect a cyclist not only from the impact of a motor vehicle but when striking the ground from any direction as well.

The Kollide Safety System is made up of three independent elements, all of which work together to provide improved protection. The first of those elements is something called the Oktopus pods, which are designed to help the helmet sit comfortably on a rider’s head, while also mitigating rotational motion during a crash. Kinetic bumpers are also built into the helmet to absorb medium speed impacts, while the “3D Kore” will reportedly collapse in on itself to absorb blunt force damage. According to the designers, the result of these layers working together is greatly improved absorption of kinetic energy, which translates to fewer head injuries.

The 3D-printed helmet comes with dozens of tiny cushions along its interior that are meant to adapt to the unique shape of a rider’s head, allowing it to fit more accurately and comfortably. The Kupol’s outer shell also features an aerated design that allows air to pass through, helping to keep the wearer cooler during intense rides. Since the built-in visor can be quickly and easily removed, the helmet can be adapted for use both on the trail and the road.

kupol | reinventing the helmet with 3D printing

The Kupol team is hoping to raise about $76,000 to get the helmet into production and as of this writing, it is a third of the way toward that goal with a few weeks left in the crowdfunding campaign. If successful, the helmet will start shipping in June 2019, with an MSRP of about $300. Early bird supporters can reserve one now for 183, although as with any Kickstarter project it helps to understand the risks involved prior to pledging your hard-earned cash.

Find out more about the Kupol helmet at the company’s official website.

Editors' Recommendations

Kraig Becker
Kraig Becker is a freelance outdoor writer who loves to hike, camp, mountain bike, trail run, paddle, or just about any other…
It’s time to enlist your 3D printer in the fight against coronavirus
Print for victory

During World War I and World War II, in an effort to stem the rising tide of food shortages and provide work for millions of unemployed citizens, the Allied Nations ran a series of campaigns that encouraged people to grow their own fruit, vegetables, and herbs in so-called “victory gardens.” Posters and advertisements depicted doing so as a highly patriotic act, and a way for individuals to contribute to the war effort from home.

Today, we find ourselves in yet another war, only this time we’re fighting an invisible enemy called COVID-19, a disease that’s attacking every country on the planet all at once. Instead of food shortages, we're running out of personal protective equipment (PPE) for health care workers. For this reason, it’s time to reboot the victory gardens concept for the 21st century. Thanks to the advent of additive manufacturing tech, individual citizens now have the means to fabricate masks, face shields, and ventilator valves from inside the very homes they’ve been quarantined in.

Read more
3D printing lets hospitals make ventilator substitutes with common equipment
PEEP mask 1

Materialise 3D Prints Non-Invasive PEEP Masks to Alleviate Ventilator Shortage

Many hospitals around the world currently have an alarming shortage of mechanical ventilators, which they can use to treat COVID-19 patients. Responding to this crisis, Belgian 3D printing company Materialise has developed a 3D-printable device that transforms standard equipment available in the majority of hospitals into a mask that can help coronavirus patients get the oxygen they desperately need into their lungs. The company’s smart solution promises to create high positive pressure in patients’ lungs without the use of a traditional ventilator.

Read more
How HP is using 3D printing to help fight the coronavirus
HP 3D Printed Masks

HP pledged to use its 3D printing teams to make much-needed hospital supplies to help stop the spread of the coronavirus, officially known as COVID-19.

The tech company has set up a dedicated website for healthcare workers to find a 3D printing partner to create much-needed medical supplies, equipment, or devices. Designs include field respirators, face shields, hands-free door openers, mask adjusters, and more. 

Read more